當(dāng)前國度對水利、水電、橋梁等根底設(shè)備建立投資力度很大，在其施工、維修和改造過程中，大扭矩緊固件的拆裝作業(yè)必不可少同時又非常艱巨。傳統(tǒng)的人力辦法拆裝，不只勞動強(qiáng)度大，作業(yè)效率低，本錢高，而且由于猛烈的振動和噪音，經(jīng)常使緊固件報廢，直接影響裝置、維修工期，并不可防止地?fù)p傷毗連的零部件，影響以至毀壞原工程構(gòu)造的力學(xué)均衡；同時難以依據(jù)設(shè)計請求準(zhǔn)確控制裝配力矩。因而，設(shè)計開發(fā)可以輸出強(qiáng)大轉(zhuǎn)矩，同時操作笨重、平安牢靠和通用性強(qiáng)的拆裝工具———便攜式大扭矩液壓扳手，具有重要的理想意義。
At present, the country invests heavily in the establishment of water resources, hydropower, bridges and other basic equipment. In the process of construction, maintenance and transformation, the disassembly and assembly of large torque fasteners is indispensable and arduous at the same time. The traditional manpower method of disassembly and assembly not only has high labor intensity, low operation efficiency and high cost, but also often causes the scrap of fasteners due to violent vibration and noise, which directly affects the installation and maintenance period, and can not prevent the damage of adjacent parts and components, thus affecting or even destroying the mechanical balance of the original engineering structure; at the same time, it is difficult to rely on. Accurate control of assembly torque according to design requirements. Therefore, the design and development of portable large torque hydraulic wrench, which can output powerful torque and operate bulky, safe, reliable and versatile disassembly and assembly tools, has important ideal significance.
如何設(shè)計一款便攜式且大扭矩液壓扳手你知道嗎?-電動扭矩扳手：http://m.lvhe888.com
How to design a portable and high torque hydraulic wrench? Do you know? - Electric torque wrench: http://m.lvhe888.com
液壓扳手的系統(tǒng)組成和主要性能指標(biāo)綜合剖析研討實(shí)踐操作狀況和多種計劃，我們以為理想的設(shè)計計劃是：應(yīng)用液壓作為動力源，依托棘輪棘爪機(jī)構(gòu)完成緊固件拆裝作業(yè)的單向間歇運(yùn)動，并經(jīng)過對反作用力臂和套筒的系列化設(shè)計，使該便攜式大扭矩液壓扳手依據(jù)不同的作業(yè)環(huán)境和工作對象，可普遍應(yīng)用于水利水電、冶金、建筑、橋梁、礦山、水泥等行業(yè)中大中型機(jī)械設(shè)備及鋼構(gòu)造的裝置、維修工程。
The system composition and main performance indexes of hydraulic wrench are comprehensively analyzed and discussed. Practical operation and various plans are discussed. We think that the ideal design plan is: using hydraulic pressure as power source, relying on ratchet pawl mechanism to complete one-way intermittent movement of fastener disassembly and assembly, and through the serialization of reaction arm and sleeve. The portable hydraulic wrench with large torque can be widely used in the installation and maintenance of large and medium-sized mechanical equipment and steel structure in the fields of water resources, hydropower, metallurgy, construction, bridge, mine, cement and other industries according to different working environments and objects.
液壓扳手采用超高壓液壓技術(shù)目前，我國以大于&!’() 為超高壓液壓壓力界線值，在現(xiàn)代技術(shù)范疇和工業(yè)消費(fèi)中，超高壓液壓技術(shù)已是不可短少。其主要技術(shù)特性和請求是：嚴(yán)厲的密封，超高壓小流量，請求專用液壓介質(zhì)。液壓系統(tǒng)以一定的功率工作時，由于壓力很高，所以流量就很小，其流量普通在&* + ,-. 以下。普通液壓油在超高壓力下活動性銳減，出色大水平上影響著液壓系統(tǒng)的容積效率，體積緊縮量不能疏忽。應(yīng)選用特殊專用介質(zhì)，采用柱塞副構(gòu)造。由于柱塞副對超高壓力下的密封具有良好的順應(yīng)性，并有強(qiáng)大的構(gòu)件強(qiáng)度和剛度。 構(gòu)造和運(yùn)動機(jī)構(gòu)的設(shè)計特性。
Hydraulic wrench adopts ultra-high pressure hydraulic technology. At present, in our country, the limit value of ultra-high pressure hydraulic pressure is greater than &! (). In the field of modern technology and industrial consumption, ultra-high pressure hydraulic technology is indispensable. Its main technical characteristics and requests are: strict sealing, ultra-high pressure and small flow, requesting special hydraulic media. When the hydraulic system works at a certain power, the flow rate is very small because of the high pressure. The flow rate is usually below &*+, -. The activity of ordinary hydraulic oil decreases sharply under ultra-high pressure, which greatly affects the volume efficiency of the hydraulic system. The volume contraction can not be neglected. Special special medium and plunger pair should be used. Because the plunger pair has good compliance to the seal under ultra-high pressure, and has strong strength and stiffness of components. Design characteristics of construction and motion mechanism.
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